Banana and Plantain Processing for a Healthier Diet
This value-added processing technology transform bananas and plantains into a range of marketable products. Both ripe and unripe fruits can be utilized. Unripe bananas and plantains are typically peeled, sliced, and dried (either in the sun or using dehydrators) before grinding into flour. This flour boasts a high resistant starch content and can be used as a partial substitute for wheat flour in various applications like baking and pasta production. For ripe bananas, the process involves peeling and pulping the fruit to create a puree ideal for use in beverages, dairy products like yogurt, and even ice cream. Alternatively, sliced bananas can be dried or deep-fried to produce healthy snacks in the form of banana chips. Notably, the processing methods can be adapted for small-scale, community-based operations or scaled up for industrial production lines.
This technology is TAAT1 validated.
Banana flour production machinery that can process 100 kg per hour
Equipment for the automatic production of fried banana chips (100-500 kg/hour)
Commercial presses for producing banana pulp (0,5 ton/hour)
Open source / open access
Sourcing Equipment As a processor, you’ll need to source equipment for banana processing from various suppliers. The specific equipment you’ll need depends on the type of banana products you plan to produce. For instance, for banana chips production, you’ll need a banana slicer, a fryer, a deoiler, and a packaging machine. For banana flour or banana powder production, you’ll need a banana peeling machine, a slicer, a blanching and soaking machine, a dryer, a grinding machine, and a packaging machine.
Cost of Equipment The cost of equipment can vary widely depending on the scale of production and the level of automation. For instance, commercial presses for producing banana pulp cost about US $1,500, are made of stainless steel and have a pulping capacity of 0.5 ton per hour. Larger machines able to pulp 2.5 tons per hour cost about $4,000 in China. Banana flour production machinery with adjustable mesh size that can process 100 kg per hour is available in China for US $15,000. Larger equipment with a capacity of producing 5 ton flour per hour cost about $300,000. Equipment for the automatic production of fried banana chips costs between $10,000 and $60,000 depending upon throughput capacity.
Raw material source: The quality of bananas and plantains is paramount in the processing business as it significantly impacts the final products. Sourcing these fruits locally from farmers ensures freshness and supports the local economy. Wholesale fruit markets are also a viable source for large quantities. For larger scale operations or if these fruits are not locally available, importing from countries where they are grown in abundance could be considered. Always ensure the fruits are disease-free and harvested at the right maturity stage for processing.
Potential Customers The potential customers for banana products are vast. They include food manufacturers, bakeries, confectioneries, cosmetic companies, and pharmaceutical manufacturers. Banana products like banana chips, banana flour, banana puree, and banana concentrate are in high demand in today’s fast-paced business world. You can also explore niche markets like banana wine production, banana fiber products, and banana-based cosmetics.
Remember, starting a value-added processing business for bananas and plantains can be a significant investment, so it’s important to do thorough research and planning before getting started.
Adults 18 and over: Positive high
The poor: Positive low
Under 18: No impact
Women: Positive high
Climate adaptability: Moderately adaptable
Farmer climate change readiness: Significant improvement
Biodiversity: No impact on biodiversity
Carbon footprint: Same amount of carbon released
Environmental health: Does not improve environmental health
Soil quality: Does not affect soil health and fertility
Water use: Same amount of water used
Country | Testing ongoing | Tested | Adopted |
---|---|---|---|
Benin | –No ongoing testing | Tested | Adopted |
Burkina Faso | –No ongoing testing | Tested | Adopted |
Burundi | –No ongoing testing | Tested | Adopted |
Cameroon | –No ongoing testing | Tested | Adopted |
Côte d’Ivoire | –No ongoing testing | Tested | Adopted |
Democratic Republic of the Congo | –No ongoing testing | Tested | Adopted |
Ethiopia | –No ongoing testing | Tested | Adopted |
Ghana | –No ongoing testing | Tested | Adopted |
Guinea | –No ongoing testing | Tested | Adopted |
Kenya | –No ongoing testing | Tested | Adopted |
Malawi | –No ongoing testing | Tested | Adopted |
Nigeria | –No ongoing testing | Tested | Adopted |
Rwanda | –No ongoing testing | Tested | Adopted |
Sierra Leone | –No ongoing testing | Tested | Adopted |
Somalia | –No ongoing testing | Tested | Adopted |
Tanzania | –No ongoing testing | Tested | Adopted |
Togo | –No ongoing testing | Tested | Adopted |
Uganda | –No ongoing testing | Tested | Adopted |
Zambia | –No ongoing testing | Tested | Adopted |
This technology can be used in the colored agro-ecological zones. Any zones shown in white are not suitable for this technology.
AEZ | Subtropic - warm | Subtropic - cool | Tropic - warm | Tropic - cool |
---|---|---|---|---|
Arid | – | – | – | – |
Semiarid | – | – | ||
Subhumid | – | – | ||
Humid |
Source: HarvestChoice/IFPRI 2009
The United Nations Sustainable Development Goals that are applicable to this technology.
Preparation of Unripe Plantain and Banana Flour:
Processing Banana Puree from Ripe Bananas:
Manufacturing Banana Chips:
Industrial-Scale Process (for Unripe Fruits):
Last updated on 11 October 2024