Mobile Cassava Processing Plant

Transforming Cassava, Mobile Processing for Sustainable Agriculture

The specially constructed MCPP consists of modern processing machinery and an electricity generator housed on a six-wheel machinery carrier equipped with a loader crane. Both the back sides and the tailgate of the truck open flat to form a larger flatbed, platform or processing workspace. Depending on the product for which the mobile machinery was tailored, processing operations can be completed on the workspace combined with the ground-level workspace. Specific standard operating procedures are used for processing the product of choice.

This technology is TAAT1 validated.

6•6

Scaling readiness: idea maturity 6/9; level of use 6/9

Positive or neutral impact

Adults 18 and over: Positive high
The poor: Positive low
Under 18: Positive high
Women: Positive high

Positive or neutral impact

Climate adaptability: It adapts somewhat well
Adaptability for farmers: It helps a lot
Environment: It doesn't make a difference
Water usage: It uses a little less water

Negative or unknown impact

Carbon footprint: It increases emissions

Problem

Scarcity of Fresh Cassava for Processors: Industrial processors in cities face operational challenges due to insufficient fresh cassava supply. Unreliable raw material availability hinders consistent production.
Inaccessibility of Rural Roads: Rural areas lack accessible roads, limiting market access for cassava farmers. Farmers face reduced market opportunities and increased transportation difficulties.
Lack of Infrastructure in Rural Areas: Insufficient infrastructure in rural settings discourages investments in fixed processing factories. Hindered economic development in rural areas and limited processing capabilities.
Risk of Postharvest Losses: Cassava's perishable nature poses a risk of significant postharvest losses during transportation. Economic losses for farmers and reduced overall supply chain efficiency.
High Transportation Costs: Transportation costs are elevated due to the bulkiness of fresh cassava roots during transportation. Increased operational costs and reduced competitiveness of city-based processing factories.

Solution

Stable Cassava Supply for Processors: On-site processing ensures a stable supply of cassava, overcoming the challenge of insufficient raw material for industrial processors.
Enhanced Market Access for Farmers: Processing at the farm-gate eliminates the need for transportation over inaccessible rural roads, reducing market access limitations for farmers.
Flexible Processing Independent of Infrastructure: The mobile nature of MCPP provides a flexible processing solution independent of extensive infrastructure in rural settings.
Minimized Postharvest Losses: Immediate on-site processing with the MCPP minimizes the risk of postharvest losses by converting cassava into shelf-stable products right after harvest.
Reduced Transportation Costs for Factories: Processing cassava at the farm-gate with the MCPP allows the transport of less bulky and semi-processed products to central factories, mitigating the financial burden on processing factories.

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Cost: $$$ 40000—48500 USD

Cost of a mobile processing factory

ROI: $$$ 156 %

Gari production

52900 USD

Startup Capital (gari production)

49386 USD

Startup capital (high-quality cassava cake)

155 %

ROI (high-quality cassava cake)

IP

Open source / open access

Countries with a green colour: Tested & adopted
Countries with a bright green colour: Adopted
Countries with a yellow colour: Tested

Countries where the technology has been tested and adopted
Country	Tested	Adopted
Nigeria	–Not tested	Adopted

This technology can be used in the colored agro-ecological zones. Any zones shown in white are not suitable for this technology.

Agro-ecological zones where this technology can be used
AEZ	Subtropic - warm	Subtropic - cool	Tropic - warm	Tropic - cool
Arid	–	–	–	–
Semiarid	–		–
Subhumid	–		–
Humid

Source: HarvestChoice/IFPRI 2009

The United Nations Sustainable Development Goals that are applicable to this technology.

Goal 2: zero hunger

Goal 8: decent work and economic growth

Goal 5: gender equality

Goal 13: climate action

Preparation:
- Ensure the MCPP is in good operational condition.
- Verify the availability of necessary raw materials (fresh cassava) at the farm-gate.
Transportation to Farm-Gate:
- Drive the MCPP to the designated farm-gate location.
- Position the mobile unit for efficient processing, considering accessibility and workspace requirements.
On-Site Processing:
- Open the back sides and tailgate of the MCPP to form a flatbed workspace.
- Utilize the modern processing machinery for cassava processing based on the desired product (e.g., high-quality cassava cake, wet fufu, or gari).
- Follow specific standard operating procedures for processing the chosen cassava product.
Product Extraction:
- Obtain the shelf-stable cassava product directly from the processing workspace.
- Ensure product quality and adherence to processing standards.
Transportation of Processed Products:
- Load the processed products onto the MCPP for transport to a centrally located factory.
- Take advantage of the reduced bulkiness of semi-processed products to lower transportation costs.
Centralized Drying and Packaging:
- Transport the semi-processed products to a city-based factory for final drying and packaging.
- Collaborate with centralized facilities for further processing and distribution.
Maintenance:
- Regularly inspect and maintain the MCPP machinery to ensure continuous operational efficiency.
- Address any issues promptly to avoid disruptions in processing activities.
Recordkeeping:
- Maintain records of processing activities, including quantities processed, product types, and any issues encountered.
- Contribute to progress reports as required.